In case that our standard actuator does not meet your requirement,
we can customize actuator for you. Please feel free to contact us to inquire customization.
1. Simple Customization (Minimum Q’ty: 100pcs)
1. Connector :
- Applying customized connectors on the opposite side of actuator
2. Wire :
- Customize wire length, thickness, color, wire shield, etc.
3. Parameter :
- Parameter changes using Servo Manager Software from factory. (Ex -Overload Protection Off, Stroke change from 27mm to 30mm, Stroke limit change, etc)
※ According to special wire and connector’s MOQ, prepayment for the actual cost of those wires and connectors may be required.
2. Special Customization (Minimum Q’ty: 100pcs)
※ For some cases, development cost or prepayment for special parts/material may be required.
- Change to special grease or spread volume change : for durability, we need to test it based on request.
※ For special grease, we may require some prepayment to secure it.
2. Rod End Tip / Rod
- Special shape rod end tip.
- Rod material change.
- Drawing is required.
3. Rod-End Starting Point Adjustment
- The general specification for the starting point (when fully retracted) tolerance is +/-0.5mm.
- For the same model, there may be a slight difference in starting point depending on the assembly characteristics.
- For customers who want to precisely match the starting position of the rod-end for the customer’s special application, we can match the tolerance to +/- 0.1mm or less. (with some charge)
- Add special feature or Control characteristic change including PID value change
Ex) We are applying slightly different PID value for certain application according to customer request
5. Metal Parts (Center/Output gears, Rod-insert)
- The standard engineering plastic center gear, output gear and rod insert have been developed through intensive test considering for durability, impact resistance and lubricity.
- Under special condition, however, we can apply metal parts for those plastic parts for better impact resistance.
- If we apply metal parts, lifecycle of actuator will be shortened due to gear wearing (1/5 of engineering plastic gear) and mechanical play can be made faster.
- Therefore, metal parts can be applied for the application whose operation frequency is not that high while they need stronger impact resistance.
- Metal center gear can be applied to all stroke lineup except for 27mm stroke version.
6. Top case
- The Top case(Yellow marked) can be changed as above according to customer’s request.
- Custom1-Plastic Flat : Same engineering plastic material with 4 x mounting holes.
- Custom2-Metal Flat : Metal alloy, Mounting hole can be customized to M3 or M4 (standard : M2.5) (Material cost to be increased).
- Change at customer’s side is not permitted. (Change at factory only)
7. Connector Outlet (Minimum Q’ty : 200pcs)
Custom1 – Rubber Cap
– Applying rubber cap without connector for water/dust tight condition.
Custom 2 – Remove Connector Outlet
– Remove connector outlet for space constraint
– Need to make a new PC board and prepayment(U$5,000) for the 500pcs PCB will be required.
– Actuator can be shipped partially(more than 50pcs)
– Prepaid amount will be deducted from the actuator cost)
8. Circuitry (Minimum Q’ty: 500pcs)
– As mentioned before, prepayment(U$5,000) for the 500pcs PCB will be required. Actuator can be shipped partially(more than 50pcs) and prepaid amount will be deducted from the actuator cost
– (Voltage/ Force/lifespan) : Due to MOQ of DC motor, prepayment is required for DC motor cost. Prepaid amount will be deducted from the actuator cost.
3. Complicated Level Customization
Minimum Q’ty: Please consult.
- New mold or Mold change (Redesign shape body case)
- Considerable development cost will be required due to long-term R&D period and resource.
- There is a possibility that the proposal will not be adopted due to our workforce status or development plan priorities.